基于线结构光的大型构件表面尺寸加工质量检测方法

Machining Quality Inspection Method Based on Line Structured Light for Surface Dimension of Large Structural Parts

  • 摘要: 针对大型构件表面尺寸加工质量的高精度三维检测的需求,设计了一套主动式线结构光旋转扫描检测系统. 采用相机主动式旋转扫描,适用于不方便移动且跨距大、特征多的大型构件检测. 提出了一种新的系统旋转中心快速标定的方法,仅需标靶上一点即可完成标定,适合大型构件检测的现场快速标定. 加入编码机构,可根据被测物的特征变化动态调整扫描速度,提高了系统检测效率和通用性. 所有元器件均可单独调用,保证了系统的可扩展性. 改善了扫描时的串口逻辑,进一步提高了三维点云的密度. 实验结果表明,本系统对标准物体的最大偏差为0.0310 mm,标准差最大为0.0150 mm,对大型构件实物的检测误差在0.05 mm以内,满足大型构件表面特征加工质量的高精度三维检测需求.

     

    Abstract: To meet the demand of high-precision three-dimensional inspection for surface dimensional machining quality of large structural parts, an active line structured light rotary scanning inspection system was designed. Firstly, a camera active rotary scanning method was adopted to be appropriate for the inspection of large structural parts with large span and many features, being not easy to move. And a new rapid calibration method was proposed based on one point only on the target to calibrate the rotation center of the system, being suitable for rapid calibration of large structural parts at inspection locations. Then, a coding mechanism was added to adjust dynamically the scanning speed according to the changes of the object characteristics, improving the detection efficiency and versatility of the measured system, ensuring the transfer of every component individually and expandability of the system. Finally, the serial port logic was improved to further increase the density of the 3D point cloud for scanning. Experimental results show that the maximum deviation of the system can reach 0.0310 mm from the standard object, and the maximum standard deviation is 0.0150 mm, the detection error is within 0.05 mm of for large structural parts, satisfying the demand for high-precision three-dimensional quality inspection for the surface features of large structural parts.

     

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