多层金属垫片的高温压缩—回弹特性分析

Analysis of Compression-Springback Characteristics of Multi-Layer Metal Gasket at High Temperatures

  • 摘要: 垫片的压缩—回弹曲线是分析螺栓法兰接头的接触情况所必需的,而柴油机排气歧管前端法兰组件中垫片部位的温度通常达到500 °C左右,难以通过实验获得. 为此针对某高功率柴油机排气歧管前端法兰的多层金属垫片,建立了模拟该垫片压缩-回弹实验的有限元模型,通过接触动力学分析得到了其在室温和200 °C下的压缩—回弹曲线,并与相应的实验结果对比,验证了所建模型的准确性,进一步分析得到了高温下该垫片的压缩−回弹曲线. 结果表明常温时垫片的最大压缩量为0.522 mm,温度升至700 °C时最大压缩量则升至0.762 mm,同时中间层垫片发生塑性变形的临界载荷减小,曲线的压缩段与回弹段的间距也增大. 使用室温以及500 °C下的垫片压缩—回弹曲线计算柴油机排气歧管前端法兰的接触应力,得到垫片最小接触应力分别为5.57 MPa和6.95 MPa,误差达到20%,说明采用不同温度的垫片压缩-回弹曲线对排气歧管前端法兰的接触应力分布计算会造成较大影响.

     

    Abstract: Determination of the gasket’s compression-springback behavior is necessary for the contact analysis of bolted flange joints. In a diesel engine cylinder head-gasket-exhaust manifold assembly, the gasket typically experiences temperatures around 500 °C, presenting huge challenges for experimental testing. A finite element model was developed to simulate the compression-springback characteristics of a multi-layer metal gasket installed in the front end of the exhaust manifold in a high-power diesel engine. Through contact dynamics analysis, the load-displacement curves were obtained at both ambient temperature and 200 °C, which were compared with the experimental results to validate the model’s accuracy. Further analysis with higher temperatures revealed significant thermo-mechanical effects: the compression displacement increased from 0.522 mm at ambient temperature to 0.762 mm at 700 °C. Concurrently, the critical load for plastic deformation on the middle gasket layer decreased substantially, resulting in pronounced widening of the hysteresis gap between compression and springback curves. The contact stresses of the front flange of the diesel engine exhaust manifold were calculated using the compression-springback curves of the gasket at room temperature and 500 °C. The minimum contact stresses of the gasket were obtained, 5.57 MPa and 6.95 MPa, respectively, with an error margin reaching 20%. These temperature-dependent behavioral changes critically influence the contact stress distribution across gasket-flange interfaces.

     

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