冷态试验槽道喷管结构响应与疲劳损伤分析

Structural Response and Fatigue Damage Analysis of Channel Wall Nozzle for Cold Test

  • 摘要: 采用非线性有限元分析方法和局部应变法研究冷态试验槽道喷管在循环工作条件下的结构响应与低周疲劳损伤,对比分析了不同冷却剂循环加载方案与槽道参数(槽宽、内衬厚度等)对槽道喷管结构响应和疲劳损伤的影响. 计算结果表明,槽道喷管结构变形主要发生在与肋连接的内衬区域以及槽道对称面区域,并且喷管中前部的残余应变比喷管后部要大;虽然冷却剂的最高工作压强相同,但采用不同的循环加载方案得到的喷管低周疲劳损伤不同. 随着冷却槽宽度的减小或者内衬厚度的增大,槽道喷管的残余应变和疲劳损伤均逐渐减小.

     

    Abstract: In this paper, the approximate structural response of the channel wall nozzle during cyclic working process and the key impact factors affecting nozzle fatigue damage using the cold test, which has the merits of simplicity, convenience and low-cost, were analyzed. In detail, the nonlinear finite element method and the local strain method were adopted to investigate the structural response and low cycle fatigue damage of channel wall nozzle under cyclic working loads and parametric method was used to estimate the effects of different cyclic loading schemes and channel parameters (width, liner thickness, etc.) on the nozzle structural response and fatigue damage. Numerical simulation results show that structural deformation of channel wall nozzle mainly occurs in the liner region connected with the rib and the symmetry planes of the cooling channels. The residual strain in the front and middle of channel wall nozzle is larger than that in the back of the nozzle. Under the same maximum working pressure, low cycle fatigue damage of the nozzle with different cyclic loading schemes is different. With the decrease of channel width or the increase of liner thickness, both the residual strain and the fatigue damage of the channel wall nozzle decrease.

     

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